Fluss tal-proċess tas-sottostrat tal-aluminju
Feb 17, 2022
1. Ftuħ
Proċess ta 'produzzjoni tas-sottostrat tal-aluminju
1. Il-proċess tat-tqattigħ tal-materjal - qtugħ
2. L-iskop tal-ftuħ
Aqta' materjali ta' daqs-kbir li jidħlu għad-daqs meħtieġ għall-produzzjoni
3. Prekawzjonijiet għall-materjali tal-ftuħ
① Check the size of the first piece after cutting
② Pay attention to the scratches on the aluminum surface and the scratches on the copper surface
③ Pay attention to the layering and draping of the edge of the board
2. Tħaffir
1. Proċess tat-tħaffir
Doweling - Tħaffir - Bord ta' Spezzjoni
2. Għan tat-tħaffir
Pożizzjonament u tħaffir tal-pjanċa biex tassisti l-proċess ta 'produzzjoni sussegwenti u l-assemblaġġ tal-klijent
3. Prekawzjonijiet għat-tħaffir
① Check the number of drilled holes and the size of the holes
② Avoid scratches on the sheet
③ Check the drape of the aluminum surface and the deviation of the hole position
④ Check and replace the drill bit in time
⑤ Drilling is divided into two stages, one drilling: after cutting the material, the drilling is a peripheral tool hole
It-tieni drill: toqba tal-għodda fl-unità wara l-maskra tal-istann
3. Immaġini tal-film niexef/imxarrab
1. Proċess tal-immaġini tal-film niexef/imxarrab
Pjanċa tat-tħin - film - espożizzjoni - żvilupp
2. Għan ta 'immaġini ta' film niexef/imxarrab
Il-partijiet meħtieġa biex isir iċ-ċirkwit huma mogħtija fuq il-folja
3. Prekawzjonijiet għall-immaġini tal-film niexef/imxarrab
① Check whether there is an open circuit in the circuit after developing
② Whether there is any deviation in the development alignment to prevent the occurrence of dry film breakage
③ Pay attention to the defective circuit caused by scratches on the board surface
④ There should be no air residue during exposure to prevent poor exposure
⑤ After exposure, keep it still for more than 15 minutes before developing
4. Inċiżjoni Aċidu/Alkalina
1. Proċess ta 'inċiżjoni aċidu/alkalin
Inċiżjoni - tqaxxir - tnixxif - bord ta' spezzjoni
2. Għan ta 'inċiżjoni aċidu/alkalin
Wara l-immaġini tal-film niexef/imxarrab, żomm il-parti meħtieġa taċ-ċirkwit, neħħi l-parti żejda barra ċ-ċirkwit, u tagħti attenzjoni lill-korrużjoni tas-sottostrat tal-aluminju bis-soluzzjoni tal-inċiżjoni waqt l-inċiżjoni tal-aċidu;
3. Prekawzjonijiet għall-inċiżjoni bl-aċidu/alkalin
① Note that the etching is not clean and the etching is excessive
② Pay attention to line width and line thickness
③ The copper surface is not allowed to be oxidized or scratched
④ The dry film should be removed cleanly
Ħames, maskra tal-istann tal-iskrin tal-ħarir, karattri
1. Maskra tal-istann tal-iskrin tal-ħarir, proċess tal-karattru
Silkscreen - Qabel-ħami - Espożizzjoni - Żvilupp - Karattri
2. L-iskop tal-maskra tal-istann tal-iskrin tal-ħarir u l-karattri
① Anti-soldering: protect the circuit that does not need to be soldered and prevent the tin from entering and causing a short circuit
② Characters: play the role of marking
3. Kwistjonijiet li jeħtieġu attenzjoni għall-maskra u l-karattri tal-istann tal-iskrin tal-ħarir
① To check whether there is garbage or foreign matter on the board
Sostrat tal-aluminju COB
Sostrat tal-aluminju COB
② Check the cleanliness of the stencil ③ Pre-bake for more than 30 minutes after screen printing to avoid bubbles in the lines
④ Pay attention to the thickness and uniformity of the silk screen
⑤ After pre-baking, the board should be completely cooled to avoid sticking to the film or destroying the gloss of the ink surface.
⑥ Place the ink face down during development
6. V-QATGĦA, bord tal-gong
1. V-QATGĦA, proċess tal-bord tal-gong
V-CUT——Gong board——Tear off protective film——Remove Pifeng
2, V-CUT, l-iskop tal-bord tal-gong
① V-CUT: Connect a single PCS line to the whole PNL plate cutting and leave a small part for easy packaging and removal.
② gong board: remove the excess part of the circuit board
3. Prekawzjonijiet għal V-CUT u bord tal-gong
① During the V-CUT process, pay attention to the size of V, incomplete edges and burrs
② Pay attention to burrs when the gong board is used, and the gong knife is skewed. Check and replace the gong knife in time.
③ Finally, avoid scratches on the board when removing the front.
Seba, test, OSP
1. Test, proċess OSP
Test tal-Linja - Test tal-Vultaġġ Reżistrat - OSP
2. Ittestjar, l-iskop ta 'OSP
① Line test: check whether the completed line is working normally
② Withstand voltage test: check whether the completed line can withstand the specified voltage environment
③ OSP: Make the circuit better for soldering
3, ittestjar, prekawzjonijiet OSP
① How to distinguish between qualified and unqualified products after testing
② Placement after finishing OSP
③ Avoid line damage
Tmienja, FQC, FQA, ippakkjar, tbaħħir
1. Proċess
FQC - FQA - Ippakkjar - Ġarr
2. Għan
① FQC conducts full inspection and confirmation of the product
② FQA random inspection and verification
③ Pack and ship to customers as required
3. Oqgħod attent
① FQC pays attention to the confirmation of appearance during the visual inspection process and makes a reasonable distinction
② FQA really conducts random inspections to verify the inspection standards of FQC
③ To confirm the number of packages, avoid mixed boards, wrong boards and package damage 3






